PROCESSING

We provide a continuously evolving and optimized process management service for mining, energy, and industrial projects. Working meticulously at every stage, from facility design to production processes, we strive to maximize the value delivered to our clients.

Our team of professional engineers analyzes and improves processes using the latest technology and best practices. Leveraging our extensive experience and knowledge, we tailor solutions to meet specific requirements.

Through our process management services, we enhance productivity, reduce costs, and successfully conclude projects.

Coordination and Management of R&D Studies

We understand that innovation is the cornerstone of progress, and our dedicated team is committed to facilitating the seamless coordination and efficient management of your R&D initiatives. Recognizing that each R&D study is unique, we offer customized solutions to suit the specific requirements of your project. From project inception to completion, we work closely with your team, providing strategic guidance, technical insights, and project management expertise to drive successful outcomes that we excel in our key technologies.

We Will Give You:

Tailored solutions
Solutions oriented to the latest technological trends and advancements.
A strategic partner dedicated to realizing the full potential of your investments.

PROCESSING

Auditing and Evaluation of Metallurgical Test Works

At 2R2P Mining and Engineering, our commitment to excellence extends beyond project initiation. We specialize in the detailed auditing and evaluation of metallurgical test works, ensuring that your processes meet the highest standards of efficiency, reliability, and innovation.

Metallurgical test works are the foundation of successful mining and processing operations. Our dedicated team brings a wealth of experience and technical acumen to scrutinize and assess these processes with an exacting eye. We examine every facet and delve into the intricacies of your metallurgical test works, identifying opportunities for optimization and enhancement.

Whether it involves ore characterization, mineral liberation analysis, or process flow development and/or optimization, our team employs cutting-edge methods to deliver insights that elevate the performance of your operations.

We Will Give You:

A profound understanding of metallurgical processes across various minerals and metals.
Efficient and effective methodological path for satisfactory metallurgical test works.

Management of Pilot Plant Testings

We recognize the pivotal role that pilot plant tests play in refining and validating complex metallurgical processes. As an experienced team in the field, we bring unparalleled proficiency in overseeing pilot-scale trials across a spectrum of key technologies, including Ore Preparation, Solid-Liquid Separation and Dewatering, Leaching and Precipitation Processes, Base Metals, Gold, Chrome, Coal, as well as the dynamic realms of POX (Pressure Oxidation), PAL (Pressure Acid Leaching), and HPAL (High-Pressure Acid Leaching) Processes.

We guide you through every phase, from planning and execution to analysis, ensuring that the outcomes are not only insightful but also pave the way for integration into full-scale process plant designs.

We Will Give You:

Integrated approach in the understanding of a diverse range of key technologies, backed by years of hands-on experience.

Plant Design Consultancy

We understand that the success of any mining and processing facility begins with a meticulously crafted design that smoothly integrates cutting-edge technologies. With a focus on efficiency and environmental responsibility, our Plant Design Consultancy services elevate your projects to new heights.

Our Plant Design Consultancy is grounded in a holistic understanding of the complexity involved in creating a mining and processing plant that not only meets industry standards but surpasses them. From concept to execution, our team of experts collaborates closely with the stakeholders to bring your vision to life.

Our emphasis on efficiency goes beyond operational effectiveness; it extends to resource utilization, energy conservation, and waste reduction. Through innovative design solutions, we optimize processes to enhance productivity while the sustainability is at the core.

We Will Give You:

A team has a proven track record in designing successful mining and processing plants across various minerals and metals.
A collaborative approach ensuring that our Plant Design Consultancy aligns with your project objectives.

HAZOP Consultancy

In the intricate landscape of process plant design, safety is non-negotiable. A HAZOP Study is a systematic and thorough examination of your processes, aiming to identify potential hazards and operability issues. By analysing deviations from the intended design conditions, we ensure that your plant operates safely and efficiently under a variety of scenarios.

A HAZOP Study acts as a proactive measure to mitigate risks before they evolve into critical issues. By systematically identifying potential deviations, we provide actionable insights that allow for the implementation of preventive measures. This not only safeguards your personnel, assets, and the environment but also minimizes the risk of costly disruptions. At 2R2P Mining and Engineering, our HAZOP Consultancy services play a pivotal role in ensuring the safety, reliability, and success of your process plant design with best practices in an industry where regulatory compliance is paramount

We Will Give You:

Integrated approach with the Plant Design: Our HAZOP Consultancy Service during the Design Phase, we identify and address potential hazards at the beginning of your project.
Proactivity: Our HAZOP Consultancy Service not only enhances safety but also streamlines the design process, reducing the likelihood of costly revisions during later stages.

Process Equipment and Material Selection

No two projects are identical, and neither should be the selection of process equipment and materials. Our experts are well-versed in the latest developments in process equipment and materials, ensuring that your plant benefits from the most innovative solutions available. This includes selecting materials that offer superior performance in abrasive, corrosive or high-temperature environments and choosing equipment that integrates with your chosen processes. Attention to detail in the selection process contributes significantly to the overall reliability and productivity of your plant.

We Will Give You:

An optimised solution among efficiency, cost and quality for your equipment selection.

Technical Bid Evaluation

At 2R2P Mining and Engineering, our Technical Bid Evaluation process elevates your procurement precision. We assess technical bids in every detailed aspect, evaluating not just costs but the capabilities, reliability, and adherence to specifications of potential suppliers. Our aim is to secure the best-fit solutions for your project, balancing quality, efficiency, and cost-effectiveness.

We Will Give You:

Minimized risk of project delays
Reliable and Capable Suppliers
Better visibility on your procurement decisions.

Factory Acceptance Tests and Auditing

Our commitment to quality extends beyond the procurement phase. Through Factory Acceptance Tests and Auditing, we ensure that equipment and components meet stringent standards before they reach your site. Our auditing processes guarantee that every element complies with specifications, setting the stage for problem free integration and optimal performance in your operational environment.

We Will Give You:

Ensured equipment quality.
Compliance with Specifications
Reduced risk of defective components

Operational Readiness

We guide you through a comprehensive preparation phase, ensuring that your team, systems, utilities, consumables, and other facilities are fully prepared for the challenges of day-to-day operations. Our focus is on minimizing downtime, maximizing efficiency, and instilling a culture of safety and excellence across every aspect of your operational landscape.

We Will Give You:

Minimized downtime during the Start-up.
Enhanced team preparedness.
Safety-centric culture.

Process Commissioning

Process Commissioning marks the transition from design to active operations. Our systematic approach ensures a smooth startup, identifying and resolving issues before full-scale operations commence. We bring precision and efficiency to the commissioning phase, optimizing processes and ensuring that your plant operates in a reliable manner from day one once the commissioning phase has been completed.

We Will Give You:

Smooth transition to active operations.
Early identification and resolution of issues.

Process Optimisation, Debottlenecking and Troubleshooting

Achieving the plant’s nameplate is not an easy task. The journey from commissioning to continuous operations involves overcoming challenges and refining processes. Identifying operational gaps by pinpointing inefficiencies in your processes and sub-systems, optimising the resource utilisation and enhancing the throughput can only be done via a well-planned guidance.

As 2R2P Mining and Engineering, we provide the solution by analysing your process thoroughly and ultimate outcome of this service will be the operational cost reduction, and your operational potential will be unlocked.

We Will Give You:

Process Refinement
Data-driven decision-making

Operations Management

Operations Management at 2R2P Mining and Engineering goes beyond routine supervision. We actively engage in optimizing your day-to-day operations, leveraging our expertise to enhance efficiency, safety, and productivity. Our hands-on approach ensures that your operations align with industry best practices, consistently delivering outstanding results.

2R2P Mining and Engineering can also offer you proficient manpower from management to technical levels in different disciplines.

We Will Give You:

Consistent Operational Excellence
Alignment with Industry Best Practices

Process Control, Logic, and Sequence Design

Our expertise in Process Control, Logic, and Sequence Design is the backbone of operational efficiency. We craft your control systems tailored to your specific process, which will be not just responsive but predictive. Our designs prioritize safety, reliability, and adaptability, ensuring that your plant operates with precision and agility.

We Will Give You:

Predictive and responsive Process Control Systems
Enhanced Safety Measures

Preparation of Standard Operating Procedures (SOP)

Standard Operating Procedures (SOP) are the guidebook for operational consistency. At 2R2P Mining and Engineering, we prepare SOPs tailored to your processes. These documents are not just guidelines; they are living documents that evolve with your operations, providing a foundation for excellence, safety, and continuous improvement.

We Will Give You:

Documented guidelines for consistency and continuous improvement
A framework for Operational Excellence
Compliance with Industry Standards

Management of Change (MOC)

Change is inevitable, and our Management of Change (MOC) process ensures that it is managed with precision. From design modifications to technological advancements, we guide you through changes by establishing a systematic approach to handle your changes. Our proactive approach minimizes disruptions, ensuring that your operations adapt and evolve without compromising safety or efficiency.

We Will Give You:

Proactive adaptation to changes
Minimised disruptions before, during and after the modifications
Safety, efficiency, and continuous improvement over the plant life span.